Morony Dam Spillway Modifications
A New Way to Prevent Ice Buildup
Due to ice buildup, the radial gates on the Morony Dam spillway were not operating correctly in the winter. NorthWestern Energy asked Morrison-Maierle to conduct a feasibility study to address this issue and found the best remedy: replacing the radial gates with new vertical lift gates with an internal heating system.
To ensure this solution performed correctly, Morrison-Maierle designed modifications, including cutting new guide slots in the existing piers and a new housing structure for the new hoist system. They also replaced the pier tops to support the new hoist structure.
Morrison-Maierle’s design also included procurement specifications for the new gates, hoists, heated guide system, and construction sequencing for the spillway and pier modifications.
Finally, Morrison-Maierle provided on-site inspections and construction observation to ensure compliance with the design drawings.
Services and Highlights
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Civil engineering design
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Structural engineering design
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Specifications for manufacturing
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Inspections
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Testing
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Supervision of site assembly and installation
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Site testing
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Commissioning
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FERC design report
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Hydraulic analysis
A Solution for a Cold-Weather Climate
Morony Dam is a hydroelectric gravity dam on the Missouri River in Cascade County, Montana. It is owned and operated by NorthWestern Energy and generates 48 megawatts of power. The dam is 883 feet long and 94 feet high and has a 390-foot-wide spillway. The spillway has nine tainter (radial) gates with an overall gated width of 376 feet and one sluice (trash) gate with a width of 14 feet to regulate water flow down the spillway. The headrace for the powerhouse and the powerhouse itself are on the dam’s north side.
The existing tainter gates were susceptible to ice buildup around the seals, so NorthWestern Energy determined that modifications were necessary to use the gates during the winter. Together with its client, Morrison-Maierle determined that the most effective solution was to replace the tainter gates with new heated vertical roller gates designed to prevent ice buildup.
A Two-Phased Approach
Morrison-Maierle divided the project into two parts—Phase I and Phase II. In Phase I, we developed a conceptual design for modifying the Morony spillway by installing new vertical slide gates. They also created a procurement package consisting of layout drawings and specifications for the new vertical roller gates, guides, heating assemblies, hoists, hoist superstructures, and all ancillary items. NorthWestern Energy used the procurement package to bid on the vertical lift gates before hiring a civil contractor.
In Phase II, Morrison-Maierle developed the final design and plan to demolish and retrofit the spillway and piers to incorporate the new vertical lift gates. In addition, the design team analyzed the requirements of the selected gate manufacturer and developed corresponding structural modifications to the new spillway. They also provided a hydraulic analysis of the new spillway configuration and created a spillway rating curve.
Upon completing the 60% and 90% stages of the drawings and specifications, Morrison-Maierle met with NorthWestern Energy to discuss and review the progress and develop a design report to submit to FERC.
Learn More About Our Dams and Hydropower WorkRelated Projects
Hauser Dam
The Hauser Dam project required surveying the space and replacing its old horizontally-designed turbine with a new vertically-designed version in the powerhouse that was built in the early 1900s.
Madison Hydroelectric Plant Powerhouse
Morrison-Maierle was the design engineer for the civil improvements to replace the 4 original 100-year old turbine and generator units at the Madison Hydroelectric Plant Powerhouse.
Thompson Falls Radial Gates
NorthWestern Energy hired Morrison-Maierle to develop a plan to increase gated spillway flow capacity on the main dam at the Thompson Falls Hydroelectric Project.